Designed to meet the rigorous demands of high-purity industries, our **Sanitary Tube Condenser** ensures efficient thermal management while adhering to strict hygiene standards. Ideal for applications in food & beverage, pharmaceuticals, biotechnology, and cosmetics, this condenser is crafted for seamless integration into CIP/SIP-compatible systems, offering unmatched reliability and compliance with 3A, and ASME BPE guidelines.
1. **Non-Standard Customization**:
– **Tailored Designs**: Available in **custom diameters (1″ to 12″)**, **tube lengths**, and connection types (tri-clamp, weld, or flange) to fit unique system layouts.
– **Material Flexibility**: Constructed from **316L/304 stainless steel** with optional electropolished (Ra ≤ 0.5 µm) or mirror-finish surfaces to minimize microbial adhesion.
– **Configuration Options**: Choose between **single/double-tube passes**, **coaxial designs**, or **multi-stage cooling setups** for optimized heat transfer.
2. **Rigorous Pressure & Leak Testing**:
– Every unit undergoes a **100% pressure leak test** at **1.5x working pressure** (standard: 10 bar, customizable up to 25 bar) to guarantee zero leakage under operational conditions.
– Post-test certification includes **ISO 9001-compliant documentation** with test pressure, duration, and results for traceability.
3. **Strict Quality Assurance**:
– **Material Certification**: Raw materials validated for ASTM A240/A269 compliance.
– **Welding Integrity**: Automated orbital welding ensures smooth, crevice-free joints, inspected via **dye penetrant testing** and **visual inspections**.
– **Surface Finish Verification**: Measured with profilometers to meet sanitary standards (Ra ≤ 0.8 µm).
**Applications & Industry Use Cases**
– **Food & Beverage**: Cooling fermentation tanks, pasteurizers, or syrup processing lines in breweries, dairy plants, and juice production.
– **Pharmaceuticals**: Condensing vapors in distillation units, reactors, or lyophilizers under GMP conditions.
– **Biotech**: Temperature control in bioreactors, chromatography systems, or buffer preparation skids.
– **Cosmetics**: Heat recovery in emulsifiers, mixers, or essential oil distillation equipment.
**Compatible Systems & Accessories**
– **Processing Equipment**: Integrates with **sanitary tanks**, **heat exchangers**, **pumps**, and **valve manifolds**.
– **Cleaning Systems**: Compatible with **CIP spray devices** and **rotary jet heads** for automated sanitation.
– **Monitoring Tools**: Pair with **PT100 sensors** or **digital temperature controllers** for precise thermal management.
– **Gaskets & Seals**: Includes **FDA-grade EPDM/FKM seals** resistant to steam, acids, and alkalis.
**Performance Specifications**
– **Pressure Rating**: Standard 10 bar (145 psi), with reinforced designs supporting up to 25 bar (363 psi).
– **Temperature Range**: -20°C to 180°C (-4°F to 356°F), extendable to -40°C to 250°C with specialized gaskets.
– **Flow Rates**: Configurable for laminar or turbulent flow regimes (0.5–200 m³/h).
This description emphasizes customization, quality assurance, and industry-specific applications while embedding critical keywords to attract engineers, plant operators, and procurement specialists seeking high-integrity thermal solutions.
Product Packaging Instructions：
Each product is first individually packaged in a foam bag, then carefully placed into a designated carton. Finally, it is palletized or packed in an export wooden crate. The entire packaging process is rigorously executed to prevent any damage during transportation.
About us
At HongTai, we specialize in high-quality sanitary valves and stainless steel pipe fittings，serving key industries such as pharmaceuticals, food processing, and chemicals. Made from premium 304, 316, and 316L stainless steel, our products offer excellent corrosion resistance and are crafted using advanced manufacturing techniques like laser cutting and precision welding. Designed for hygiene and fluid integrity, HongTai’s valves are the ideal choice for industries requiring optimal cleanliness and long-lasting performance.
Why Choose Us
Quality Assurance: We maintain strict control over every production stage, from raw materials to finished products, ensuring compliance with ISO9001 and international certifications, including 3A, DIN, and ISO standards.
Industry Expertise: Decades of experience in providing solutions for critical industries like food, beverage, and pharmaceuticals.
Advanced Technology: Our state-of-the-art facilities, including regularly updated CNC lathes and precision tools, guarantee high surface accuracy and tight tolerances for every product.
100% Inspection: Every product undergoes rigorous testing, including size and valve leak detection, to ensure flawless quality before it leaves our facility.
Global Reach: Trusted by businesses around the world for our consistent quality and on-time delivery.
Choose HongTai for unmatched reliability, performance, and innovation in valve and pipe fitting solutions.
Contact us
For more information or to discuss your requirements, reach out to us via:
Email: ht@htcdf.com
whatsapp: (86)18875809195
You can also visit our Contact Us page for more ways to get in touch.
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