Hongtaivalve-Iron Removal Filters- HTV-IRF001

Sanitary Stainless Steel De-ironization Filter | High-Efficiency Iron Removal for Hygienic Processes

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Product Overview
Designed for critical applications in food, pharmaceutical, and biotech industries, this **SUS 316L stainless steel sanitary de-ironization filter** removes ferrous contaminants (≥99.8% efficiency) while maintaining strict hygiene standards. Featuring a **magnetic trap and multi-layer sintered mesh**, it ensures compliance with **3-A SSI, EHEDG, and FDA** guidelines for consumable product safety.

–Key Technical Features**
1. **Advanced Filtration Technology**:
– **High-Gradient Magnetic Array**: Generates 1.5 Tesla flux density to capture ultrafine iron particles (down to **5 µm**).
– **Multi-Stage Sintered Mesh**: 316L stainless steel layers (40–100 µm pore size) for mechanical interception of non-magnetic debris.

2. **Hygienic Design**:
– **Electropolished Surfaces**: Ra ≤0.6µm finish (ASME BPE SF-4 standard) prevents biofilm adhesion.
– **CIP/SIP Compatibility**: Full drainage via **radial grooves** and crevice-free welds for sterile cleaning cycles.

3. **Robust Construction**:
– **Pressure & Temperature Ratings**:
– **Design Pressure**: 10 bar (standard) / 25 bar (high-pressure variant).
– **Temperature Range**: -20°C to 150°C (expandable to -196°C for cryogenic use).
– **Modular Cartridge System**: Quick-release tri-clamp (ISO 2852) or welded connections for rapid maintenance.

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Technical Specifications
| **Parameter** | **Specification** |
|————————-|——————————————–|
| Material | SUS 316L (Certified per ASTM A270) |
| Surface Finish | Electropolished (Ra ≤0.6µm) |
| Flow Capacity | 10–200 m³/h (customizable) |
| Connection Types | Tri-Clamp (DN25–DN150), ANSI Flanges |
| Filtration Efficiency | ≥99.8% iron removal @ 10 µm particle size |
| Certifications | 3-A Symbol 09-27, EHEDG Type EL Class I |

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Applications**
– **Food & Beverage**: Iron removal in dairy processing, brewing, and edible oil refining.
– **Pharmaceutical**: Purified water (PW/WFI) systems, API (Active Pharmaceutical Ingredient) pipelines.
– **Biotech**: Fermentation broth clarification, cell culture media filtration.

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### **Optimized Advantages**
– **Zero Product Contamination**: Full material traceability (EN 10204 3.1) and FDA-compliant EPDM/PTFE seals.
– **Energy Efficiency**: Low-pressure drop design (<0.3 bar) reduces pump load.
– **Smart Monitoring**: Optional IoT-enabled sensors for real-time iron concentration alerts.

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### **Compliance & Testing**
– Validated per **ASTM E2864** (biofilm resistance) and **ISO 2852** (hygienic clamp standards).
– Hydrostatic tested at **1.5x working pressure** with helium leak detection (≤1×10⁻⁹ mbar·L/s).

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### **Packaging & Customization**
– **Standard Units**: VCI-coated, nitrogen-flushed packaging to prevent oxidation.
– **Full Customization**: Submit P&ID drawings for bespoke designs (multi-port, ATEX-certified, etc.).

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Sanitary De-ironization Filter, 3-A Certified Iron Remover, CIP-Ready Magnetic Filter, Pharmaceutical Grade Stainless Steel Filter, High-Flux EHEDG Filter.

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**Why Choose This Filter?**
Engineered for industries where purity is non-negotiable, this filter combines cutting-edge magnetic technology with sanitary design principles to eliminate iron contaminants without compromising process efficiency. Its modularity and compliance-driven architecture make it the ideal choice for HACCP, GMP, and FSSC 22000 environments.